90 TON WATER CHILLER
A customer in the semi-conductor industry in Malta came to Fluid Industrial Manufacturing in need of a custom-made 90 ton water chiller unit. Specifications stated the chiller unit should have an ambient temperature up to 105°F and a supply water temperature of 52°F. We created a 27′ long, 7.25′ wide, 7.5′ high, skid-mounted custom chiller unit made of the best quality materials, including 100% copper, cast iron, and stainless steel.
As in all of our water chillers, this unit featured a range of high-tech monitoring capabilities and features, such as six independent stages of cooling, and its R-134a refrigerant is environmentally friendly. We performed a full series of tests and inspections on the water cooler before delivering the final product to our client. As the cooler was larger than our tester allowed for, we rented a power generator and boiler to test it at full load.
Finally, we provided the customer with a full one year warranty, and delivered the product to the very satisfied client, who was more than satisfied with the outcome of the project.
To learn more about this project, or to learn more about our other products and services, please contact Fluid Industrial Manufacturing for more information.
MANUFACTURED 90 TON WATER CHILLER UNIT SPECIFICATIONS
| Product Description | This 90 ton water chiller unit was manufactured for a semi-conductor application | |
| Capabilities Applied/Processes | Standard brazing torches for the copper piping Standard tools for mounting components (nuts and bolts) Refrigeration tools to test for leaks and to pull a deep vacuum prior to charging the system with refrigerant | Electrical conduit benders for electrical conduits. On-Site Start Up |
| Overall Dimensions | Length: 27' Width:7.25' | Height: 7.5' (Skid Mounted) 4" Connections |
| Specifications | Capacity: 90 Ton (1,080,000 BTUH) @105°F Ambient and 52°F Supply Water ±2°F | |
| Monitoring Capabilities | Chilled water flow/pressure Condenser water flow/pressure Suction and Discharge pressure of compressors | Chilled water temperatures Condenser water temperatures Ambient air conditons |
| Refrigerant | R-134a | |
| Power Requirements | 85 kW 390 Volts/3 Phase/50 Hz | |
| Materials Used | Piping: 100% Copper (CU) Pumps: Cast Iron w/ Bronze Fittings Evaporators & Condensers: 316 Stainless Steel, Copper Brazed | Frame: I-Beam Steel-Painted w/ Industrial Paint |
| Features | One Year Warranty Redundant Pumps on Chilled Water & Condenser Loops Filter w/ Bypass | 6 Independent Stages of Cooling Water Cooled Refrigerant Condensers |
| In Process Testing/Inspection Performed | CE Certified Fully factory tested. This unit was bigger than our tester allowed for so we rented a power generator and boiler to test the chiller at full load. Once tested we performed our final inspection and crated unit on site. | |
| Specific tests were | Leak Detection Verify Chilled water Temperature @ Set Point Verify Chilled water Flow Rate Vibration Insulated Between Compressor and the frame | Verify PLC logic and sequence of operation Pump automatic switchover if failure Test All Working Sensors |
| Industry for Use | Semiconductor | |
| Delivery Location | Malta | |
| Standards Met | Customer supplied print, 2D CAD Drawing | |
| Product Name | Custom 90 Ton Chiller Unit (ACC090) |